HANUMATRIX
HANUMATRIX · INDUSTRIAL IOT PLATFORM

Your machines are talking.
Are you listening?

Every unplanned stoppage, every overheating motor, every performance dip — they all send signals before they become problems. Hanumatrix's Real-Time Machine Monitoring platform captures those signals, translates them into insight, and puts your team in control — 24/7, from the shop floor to the boardroom.

01
Connect
Non-invasive sensors and IoT gateways attach to existing equipment in hours. No PLC reprogramming, no production downtime.
02
Analyse
Edge compute processes data locally at millisecond latency. AI models flag anomalies and forecast failures before they occur.
03
Act
Alerts reach the right person via WhatsApp, SMS or dashboard the moment a threshold is crossed — with full context and suggested action.
THE REALITY TODAY
01 / 07

Hidden losses are bleeding your OEE

Most manufacturers have no real-time visibility into what their machines are actually doing. Operators rely on manual rounds, gut feel, and reactive maintenance. The cost is enormous — and almost entirely preventable.

23%
Avg. OEE lost to unplanned downtime
₹8L+
Cost per hour of unplanned line stoppage
67%
Failures that show warning signs 48hrs before
30%
OEE gain achievable with real-time monitoring
THE HANUMATRIX DIFFERENCE
We don't just surface data — we deliver actionable intelligence. Our platform combines sensor telemetry, edge AI, and automated alerting so your team spends time fixing problems, not hunting for them.
PRODUCTION LOSS BREAKDOWN
77% PLANNED OEE Unplanned Downtime 23% Speed Losses 18% Quality Rejects 12% Planned Stops 5% ▲ Recoverable with HMX Monitoring
CONNECT PHASE
02 / 07

Non-invasive sensors. Zero production disruption.

Our hardware team installs clamp-on current sensors, vibration probes, temperature loggers and PLC tap adapters — without stopping your line. Typically 4–8 hours per machine. Your production continues uninterrupted.

WHAT WE CAPTURE
Current draw · Vibration spectrum · Temperature (stator/bearing) · Run/Idle/Fault states · Cycle count · PLC I/O signals · Energy consumption (kWh per part)
No PLC Reprogramming
Passive sensing means zero interference with existing control logic or safety systems.
Works on Any Machine
From 1980s lathes to modern CNC machining centres — protocol agnostic.
CONNECTIVITY ARCHITECTURE
MACHINE CNC · LATHE PRESS · PUMP any age · any brand SENSORS HMX EDGE GATEWAY edge AI · MQTT 4G · Wi-Fi · LAN HMX CLOUD dashboards · alerts analytics · reports MOBILE · WEB WhatsApp · email ERP integration
ANALYZE PHASE
03 / 07

One dashboard. Every machine.

Your operations team gets a real-time floor map showing every machine's state — Running, Idle, Warning, or Fault — updated every second. No more walking the floor to find out what's stopped.

AT A GLANCE YOU SEE
Live state of all machines · Current OEE per machine and line · Active alarms with severity and duration · Energy consumption in real time · Shift vs target production count
Role-Based Views
Operators see their line. Supervisors see the floor. Management sees OEE, energy and throughput by shift.
No Dedicated Hardware
Works on any browser — shop-floor TV, tablet, or phone. No installed software required.
LIVE FLOOR DASHBOARD
PRODUCTION FLOOR · SHIFT A LIVE · 14:32:07
CNC-01
RUNNING
92%
PRESS-04
WARN · TEMP RISING
78°C
LATHE-02
RUNNING
88%
PUMP-07
FAULT
0%
CNC-03
RUNNING
91%
MILL-05
RUNNING
82%
FAULT PUMP-07 · Overcurrent detected — 18A (limit 12A) — stopped 4 min ago
WARN PRESS-04 · stator temp rising — 78°C — trend +2°C/min
ANALYZE PHASE
04 / 07

Smart alerts that reach the right person.

When something goes wrong, every second counts. Hanumatrix's alerting engine sends context-rich notifications — what happened, which machine, how severe, and what to do next — to the right person immediately.

ALERT CHANNELS
WhatsApp · SMS · Email · Dashboard banner · ERP ticket (SAP, Odoo) · On-screen annunciator panel
Escalation Logic
Not acknowledged in 5 min? Alert escalates to supervisor. 10 min? Plant manager. No alarm goes unanswered.
AI Root-Cause Hints
Every alert ships with a likely cause and a suggested first action — from historical fault patterns on that machine type.
ALERT TIMELINE — LAST 2 HOURS
14:28
PUMP-07 · Overcurrent Fault
Current: 18.4A · Limit: 12A · Machine halted automatically
CRITICAL
14:19
PRESS-04 · Temperature Rising
Stator: 78°C ↑ (+12°C in 20 min) — Recommend: inspect cooling
WARNING
13:55
CNC-01 · Idle >10 min
Unplanned idle — no operator input detected since 13:44
INFO
13:31
CNC-03 · Vibration Anomaly
Bearing freq. spike at 3.2× baseline — schedule inspection
WARNING
12:48
LINE-B · Shift OEE Below Target
OEE 71% vs 85% target — primary loss: speed reduction on MILL-05
INFO
ANALYZE PHASE
05 / 07

OEE, energy and productivity — all in one place.

Hanumatrix automatically calculates your OEE — Availability, Performance, Quality — per machine, per line, per shift. Trend it over weeks, drill into loss events, and export to Excel or ERP at the click of a button.

REPORTS GENERATED AUTOMATICALLY
Shift summary · Daily OEE report · Downtime Pareto · Energy cost per part · Maintenance compliance · Management PDF digest
Energy Savings
Identify machines running in idle unnecessarily. Customers average 12–18% energy cost reduction in Year 1.
Audit-Ready Data
ISO, IATF, and BIS audits become straightforward with timestamped, tamper-proof machine logs.
OEE BREAKDOWN — CURRENT SHIFT
79.4%
Overall OEE · Target 85%
AVAIL.
92%
PERF.
88%
QUALITY
98%
MACHINE OEE COMPARISON
CNC-01
94%
PRESS-04
71%
PUMP-07
38%
MILL-05
82%
ACT PHASE
06 / 07

Predict failures before they happen.

Our edge AI models learn the baseline behaviour of each machine — motor current signatures, vibration envelopes, temperature gradients. When trends deviate, the system calculates a Remaining Useful Life estimate and raises a predictive work order.

WHAT PREDICTIVE AI CATCHES
Bearing degradation · Belt/coupling wear · Cooling blockage · Overloading patterns · Lubrication loss · Electrical imbalance
Planned vs Unplanned
Shift reactive maintenance to planned maintenance windows. Parts ordered in advance, no emergency logistics costs.
Maintenance Cost Reduction
Industry benchmark: 25–40% reduction in maintenance spend when moving from time-based to condition-based schedules.
PREDICTIVE HEALTH MONITOR — CNC-03
100% 75% 50% 25% CRIT FORECAST NOW RUL: ~14 days -30d -20d -10d TODAY ● BEARING HEALTH: 52%
READY TO GET STARTED?

Stop guessing.
Start knowing.

Hanumatrix Real-Time Machine Monitoring is live in manufacturing plants across automotive, pharma, FMCG, and heavy engineering. A typical deployment goes from zero to live dashboard in under 2 weeks — with no production downtime.

1
Free Site Assessment
Our engineers visit your facility, audit your machines, and propose an exact sensor and gateway configuration — at no charge.
2
Pilot on 3–5 Machines
We run a 30-day pilot on a representative set of machines. You see live data, alerts, and OEE reports before committing to full rollout.
3
Full Floor Deployment
Phased rollout across your entire plant. Training for operators, supervisors, and management included.
4
Ongoing Support & AMC
Dedicated account manager, remote monitoring of the monitoring system itself, and monthly performance reviews.