HANUMATRIX
HANUMATRIX · VISION AI PLATFORM

Your cameras see everything.
Do they understand it?

Every production line has blind spots — defects that slip through, unsafe acts that go unnoticed, process deviations that cost you rework and returns. Hanumatrix Vision AI turns standard IP cameras into intelligent inspectors that run 24/7, never blink, and catch what humans miss.

01
See
Industrial-grade cameras and smart lighting installed at inspection points, assembly stations, or entry gates — in hours, not weeks.
02
Understand
Our AI models — trained on your product and defect types — analyse every frame in real time. Accuracy reaches 98–99.5% after calibration.
03
Act
Defective parts are flagged and diverted automatically. Alerts reach QC teams immediately. Every inspection is logged with image evidence.
THE REALITY TODAY
01 / 07

Human inspection is your biggest quality risk.

Manual visual inspection misses up to 20% of defects under normal conditions — and worsens with fatigue, lighting changes, and high throughput. That translates directly into customer returns, warranty claims, and scrap costs.

20%
Defect escape rate with manual QC at speed
Cost of fixing a defect at the customer vs at the line
40%
Of QC cost is labour with no throughput leverage
<0.1%
Defect escape rate achievable with Vision AI
WHAT VISION AI REPLACES OR AUGMENTS
End-of-line manual inspection · Sampling-based QC · Manual gauge checks · Shift-dependent quality variation · Paper-based defect logging
DEFECT COST AMPLIFICATION
WHERE A DEFECT IS CAUGHT AT LINE ₹50 END OF LINE ₹400 AT CUSTOMER ₹5,600+ ● VISION AI CATCHES DEFECTS AT THE LINE — EVERY TIME Eliminating downstream cost amplification at 24/7 throughput.
VISION PHASE
02 / 07

A camera that thinks at line speed.

Hanumatrix Vision AI installs industrial cameras at inspection points — conveyor exits, assembly stations, painting booths, packaging lines. Our edge AI box processes every frame locally at up to 60 fps. No cloud latency. No privacy exposure. Real decisions in under 50 milliseconds.

WHAT OUR AI MODELS DETECT
Surface scratches & dents · Dimensional non-conformance · Missing or wrong components · Label placement & print quality · Weld spatter & porosity · Paint defects · Foreign objects · Packaging integrity
50 ms Decision Time
Inspection result delivered before the part reaches the divert gate. No line slowdown required.
Works on Existing Cameras
Compatible with most standard IP cameras. We typically add or upgrade lighting for consistent illumination.
REAL-TIME DEFECT DETECTION — LIVE
CAM-02 · INSPECTION GATE · 60 FPS
AI: ACTIVE
PASS 99.1% FAIL · SCRATCH
PASS
1,847
FAIL
23
YIELD
98.8%
USE CASES
03 / 07

One platform. Many applications.

Hanumatrix Vision AI is deployed across automotive, pharma, FMCG, metals, and electronics manufacturing. Here are the most common use cases — any combination can run on the same edge compute node.

Surface Defect Inspection
Detect scratches, dents, pits, burrs, corrosion, and paint defects on metal, plastic, or painted surfaces at full line speed.
AUTOMOTIVE · METALS
Dimensional Verification
Non-contact measurement of part dimensions, hole presence, and positional tolerances. Replaces slow manual gauge checks.
PRECISION ENGINEERING
Assembly Verification
Confirm every component is present, correctly orientated, and fastened. Catches missed screws, wrong gaskets, and wrong labels before dispatch.
ASSEMBLY · FMCG
Label & Print Inspection
Verify barcode readability, expiry date print quality, label placement, and regulatory mark presence. 100% inspection at packaging line speed.
PHARMA · FMCG
Safety Compliance (PPE)
Detect workers entering zones without helmets, vests, or safety glasses. Alert supervisor and log evidence automatically. Reduces safety incidents significantly.
ALL INDUSTRIES
Inventory & Counting
Automatically count pipes, rods, parts, or bins. Eliminate manual counting errors and speed up goods-in/goods-out verification.
WAREHOUSING · METALS
MODEL QUALITY
04 / 07

Trained on your products. Not generic images.

Generic vision AI fails in manufacturing because every product, defect, and lighting condition is unique. Hanumatrix trains custom models on your actual parts and defect types — starting from as few as 200 sample images, and continuously improving as production runs.

MODEL TRAINING PROCESS
Week 1: Image collection with our engineer on-site → Week 2: Model training and validation → Week 3: Shadow mode (AI runs alongside human QC) → Week 4: Full deployment with confidence threshold set
Continuous Learning
The model retrains on newly flagged defects monthly. Accuracy improves automatically over time without manual intervention.
Multi-Defect Classes
A single camera can inspect for 10+ defect types simultaneously — each with its own confidence threshold and alarm routing.
DETECTION ACCURACY BY DEFECT TYPE
SURFACE DEFECT MODEL · AFTER 30 DAYS
SCRATCH
99%
DENT
98%
PITTING
97%
PAINT MISS
98.5%
BURR
95%
WELD SPATTER
96%
97.6%
Average detection
accuracy after 30 days
▲ Improves to 99%+ with continuous retraining
ACT PHASE
05 / 07

Every defect. Image evidence. Timestamped.

Every inspection — pass or fail — is stored with the original image, AI annotation, defect class, confidence score, and timestamp. When a customer returns a part, you pull up the inspection image in seconds. Your quality team no longer works from memory.

TRACEABILITY RECORD INCLUDES
Part serial / batch number · Camera ID · Timestamp · Inspection result · Defect class & confidence · Annotated image · Operator override (if any) · Shift & line
Customer Dispute Resolution
Show inspection evidence to customers and insurers. Close warranty disputes with image proof in minutes, not weeks.
Audit Compliance
IATF 16949, ISO 9001, and FSSAI auditors accept timestamped image records. No more manual QC logbooks.
INSPECTION LOG — LAST 10 EVENTS
TIME PART ID RESULT DEFECT CLASS CONF 14:32:07 PRT-00847 FAIL SCRATCH · SURFACE 97.2% 14:31:59 PRT-00846 PASS 99.1% 14:31:51 PRT-00845 PASS 98.4% 14:31:44 PRT-00844 FAIL DENT · EDGE 94.8% 14:31:36 PRT-00843 PASS 99.5% 14:31:28 PRT-00842 PASS 98.9% SHIFT SUMMARY PASS: 1847 FAIL: 23 YIELD: 98.8%
SAFETY USE CASE
06 / 07

PPE compliance. Automatically enforced.

Safety violations happen in seconds — and conventional CCTV only records them after the fact. Hanumatrix Vision AI monitors restricted zones and entry gates in real time, detecting missing helmets, vests, gloves, or safety glasses and alerting supervisors before an incident occurs.

WHAT THE SAFETY MODULE DETECTS
Missing hard hat · Missing hi-vis vest · No safety glasses · Unauthorised zone entry · Smoking in restricted area · Person too close to moving machinery · Fire and smoke detection
Reduce Safety Incidents
Plants report 60–80% reduction in PPE violations within 90 days of deploying Vision AI safety monitoring.
Insurance & Liability
Demonstrable AI-assisted safety monitoring reduces premiums and protects from liability claims with video evidence.
PPE COMPLIANCE MONITOR — LIVE
ZONE A · PRESS SHOP ENTRY CAM·LIVE COMPLIANT NO HARD HAT ! VIOLATION · ZONE A Worker without hard hat — supervisor alerted, clip saved
READY TO SEE IT ON YOUR LINE?

Your line, your defects,
your Vision AI.

Hanumatrix Vision AI is production-proven across automotive, FMCG, metals, pharma, and precision engineering. A typical pilot is live within 3 weeks — with zero production disruption — and pays for itself within the first quarter through scrap reduction alone.

1
Free Feasibility Study
Send us photos or a video of your inspection challenge. Our AI team assesses feasibility and accuracy expectations — at no cost.
2
On-Site Image Collection
Our engineer spends 1–2 days on your shop floor collecting sample images of good and defective parts for model training.
3
30-Day Shadow Pilot
AI runs alongside your QC team. You see live accuracy stats and catch comparison. No disruption to existing processes.
4
Full Deployment & Scale
Go live on the production line with automatic divert, dashboard, and reporting. Scale to additional cameras and use cases as ROI is proven.